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-   -   '93 civic, engine cuts out while driving on highway ? (https://www.gtcarz.com/honda-mailing-list-327/93-civic-engine-cuts-out-while-driving-highway-300214/)

robb 11-11-2007 06:32 AM

'93 civic, engine cuts out while driving on highway ?
 
hi,

haven't ben here in a while but now i'm back with perplexing
problem.

i was driving along highway 70 mph and the engines just ** cuts
out **
no warning, no sputter, no bucking, no shimmer, no funny noises
{clunks, thudss nothing}

engine truns over fine, power going to everything fuses look ok,
half-tank of gas

is the that RELAY problem can't remember what it was called ?

need help and ideas,
thanks,
rob



robb 11-11-2007 08:25 AM

'93 civic, engine cuts out while driving on highway ?
 
hi,
haven't ben here in a while but now i'm back with
perplexingproblem.

i was driving along highway 70 mph and the engines just ** cuts
out **
no warning, no sputter, no bucking, no shimmer, no funny noises
{clunks, thuds nothing}

engine turns over fine, power going to everything fuses look ok,
half-tank of gas

is this that RELAY problem can't remember what it was called ?

need help and ideas,
thanks,
rob



Tegger 11-11-2007 09:06 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"robb" <some@where.on.net> wrote in news:13je0kh3pch9fb8
@corp.supernews.com:

> hi,
> haven't ben here in a while but now i'm back with
> perplexingproblem.
>
> i was driving along highway 70 mph and the engines just ** cuts
> out **
> no warning, no sputter, no bucking, no shimmer, no funny noises
> {clunks, thuds nothing}
>
> engine turns over fine, power going to everything fuses look ok,
> half-tank of gas
>
> is this that RELAY problem can't remember what it was called ?
>




Does it eventually restart?

Igniter or coil. Most likely igniter.


--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

robb 11-11-2007 09:32 AM

Re: '93 civic, engine cuts out while driving on highway ?
 

"Tegger" <tegger@tegger.c0m> wrote in message
news:Xns99E55C961285tegger@207.14.116.130...
> "robb" <some@where.on.net> wrote in news:13je0kh3pch9fb8
> @corp.supernews.com:
>
> > i was driving along highway 70 mph and the engines just **

cuts
> > out **
> > no warning, no sputter, no bucking, no shimmer, no funny

noises
> > {clunks, thuds nothing}
> >
> > engine turns over fine, power going to everything fuses look

ok,
> > half-tank of gas
> >
> > is this that RELAY problem can't remember what it was called

?
> >

>
> Does it eventually restart?
> Igniter or coil. Most likely igniter.


Hi Tegger,
Thanks for the help and reply.

no, it did not and does not restart.

Is there a way to test the ignitor ? i have basic electronic
diagnostic tools eg. Multi-Meter ?

thanks again for your help,
rob



Tegger 11-11-2007 10:14 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"robb" <some@where.on.net> wrote in
news:13je4j6b51ijq37@corp.supernews.com:

>
> "Tegger" <tegger@tegger.c0m> wrote in message
> news:Xns99E55C961285tegger@207.14.116.130...


>>
>> Does it eventually restart?
>> Igniter or coil. Most likely igniter.

>
> Hi Tegger,
> Thanks for the help and reply.
>
> no, it did not and does not restart.
>
> Is there a way to test the ignitor ? i have basic electronic
> diagnostic tools eg. Multi-Meter ?
>



http://www.tegger.com/hondafaq/faq.html#startrun

http://www.tegger.com/hondafaq/start...tml#badigniter



--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

motsco_ 11-11-2007 06:18 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
robb wrote:
> hi,
>
> haven't ben here in a while but now i'm back with perplexing
> problem.
>
> i was driving along highway 70 mph and the engines just ** cuts
> out **
> no warning, no sputter, no bucking, no shimmer, no funny noises
> {clunks, thudss nothing}
>
> engine truns over fine, power going to everything fuses look ok,
> half-tank of gas
>
> is the that RELAY problem can't remember what it was called ?
>
> need help and ideas,
> thanks,
> rob


--------------------------------

Look inside the valve cover (oil filler cap) while cranking. If nothing
is moving, it's the Timing Belt. Removing the distributor cap will
confirm the same, while cranking for a second.

'Curly'

robb 11-11-2007 11:49 PM

Re: '93 civic, engine cuts out while driving on highway ?
 

"Tegger" <tegger@tegger.c0m> wrote in message
news:Xns99E5680BBA59Dtegger@207.14.116.130...
> "robb" <some@where.on.net> wrote in
> news:13je4j6b51ijq37@corp.supernews.com:
> > "Tegger" <tegger@tegger.c0m> wrote in message
> > news:Xns99E55C961285tegger@207.14.116.130...
> >> Does it eventually restart?
> >> Igniter or coil. Most likely igniter.

> >
> > no, it did not and does not restart.
> >
> > Is there a way to test the ignitor ?

>
> http://www.tegger.com/hondafaq/faq.html#startrun
> http://www.tegger.com/hondafaq/start...tml#badigniter
>


You got it Tegger,
Ignitor had failed *off*. i connected it up with bulb trick and
it would not switch , then i compared to a new one which switches
just fine.


One more question : when i lifted the distributor cap i found the
*spring* that sits between the coil and the distributor cap ...
well the top part was bent way over and appears that it was not
making the connection it should with the cap. *BUT* rather it was
just a spark gap. There is a nice burned spot on the small metal
contact post that is up in the distributor cap

Ques: Could that condition where the contatct spring between
the *Coil* and the *Cap* is not connected cause stress on the
ignitor or thew coil and maybe cause pre-mature failure ?

my reasoning being that a spark gap was causing some parts of the
ignition system to work harder maybe due to less performance from
the double sparking that had to occur ?

thanks so much for the help ,
rob





jim beam 11-11-2007 11:58 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
robb wrote:
> "Tegger" <tegger@tegger.c0m> wrote in message
> news:Xns99E5680BBA59Dtegger@207.14.116.130...
>> "robb" <some@where.on.net> wrote in
>> news:13je4j6b51ijq37@corp.supernews.com:
>>> "Tegger" <tegger@tegger.c0m> wrote in message
>>> news:Xns99E55C961285tegger@207.14.116.130...
>>>> Does it eventually restart?
>>>> Igniter or coil. Most likely igniter.
>>> no, it did not and does not restart.
>>>
>>> Is there a way to test the ignitor ?

>> http://www.tegger.com/hondafaq/faq.html#startrun
>> http://www.tegger.com/hondafaq/start...tml#badigniter
>>

>
> You got it Tegger,
> Ignitor had failed *off*. i connected it up with bulb trick and
> it would not switch , then i compared to a new one which switches
> just fine.
>
>
> One more question : when i lifted the distributor cap i found the
> *spring* that sits between the coil and the distributor cap ...
> well the top part was bent way over and appears that it was not
> making the connection it should with the cap. *BUT* rather it was
> just a spark gap. There is a nice burned spot on the small metal
> contact post that is up in the distributor cap
>
> Ques: Could that condition where the contatct spring between
> the *Coil* and the *Cap* is not connected cause stress on the
> ignitor or thew coil and maybe cause pre-mature failure ?
>
> my reasoning being that a spark gap was causing some parts of the
> ignition system to work harder maybe due to less performance from
> the double sparking that had to occur ?
>
> thanks so much for the help ,
> rob
>


quite possibly, although the igniter should be able to cope with full
open circuit discharge. it's academic at this stage - you need a new
distributor cap and rotor, and you already have a new igniter. now
you'll be set for the next several years.

Tegger 11-12-2007 08:39 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"robb" <some@where.on.net> wrote in news:13jfmorq64mhe69
@corp.supernews.com:

>
> "Tegger" <tegger@tegger.c0m> wrote in message
> news:Xns99E5680BBA59Dtegger@207.14.116.130...
>> "robb" <some@where.on.net> wrote in
>> news:13je4j6b51ijq37@corp.supernews.com:
>> > "Tegger" <tegger@tegger.c0m> wrote in message
>> > news:Xns99E55C961285tegger@207.14.116.130...
>> >> Does it eventually restart?
>> >> Igniter or coil. Most likely igniter.
>> >
>> > no, it did not and does not restart.
>> >
>> > Is there a way to test the ignitor ?

>>
>> http://www.tegger.com/hondafaq/faq.html#startrun
>> http://www.tegger.com/hondafaq/start...tml#badigniter
>>

>
> You got it Tegger,
> Ignitor had failed *off*. i connected it up with bulb trick and
> it would not switch , then i compared to a new one which switches
> just fine.
>
>
> One more question : when i lifted the distributor cap i found the
> *spring* that sits between the coil and the distributor cap ...
> well the top part was bent way over and appears that it was not
> making the connection it should with the cap. *BUT* rather it was
> just a spark gap. There is a nice burned spot on the small metal
> contact post that is up in the distributor cap




Oooh, bad. Aftermarket cap?


>
> Ques: Could that condition where the contatct spring between
> the *Coil* and the *Cap* is not connected cause stress on the
> ignitor or thew coil and maybe cause pre-mature failure ?




Like jim says, it's possible. Apparently the igniter controls its own
dwell by sensing back EMF as the coil charges up. I guess if the coil
ends up oversaturated, the excessive backwash HT voltage thus generated
may serve to damage the igniter.


>
> my reasoning being that a spark gap was causing some parts of the
> ignition system to work harder maybe due to less performance from
> the double sparking that had to occur ?
>



That's very possible. The entire system exists for the sole purpose of
making a spark jump at the plugs. If anything at all interferes with
that goal, the rest of the system will be subject to abnormal load,
possibly to the point of inducing failure.

By the way, I know OEM parts are expensive, but I strongly advise you to
replace your igntion components with OEM only. Anything else is asking
for trouble.


--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Jim Yanik 11-12-2007 11:18 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
Tegger <tegger@tegger.c0m> wrote in
news:Xns99E654BA948D6tegger@207.14.116.130:


>
> Like jim says, it's possible. Apparently the igniter controls its own
> dwell by sensing back EMF as the coil charges up.


From the pictures of an igniter you posted awhile back,the igniter has a
control IC that measures the emitter current while the coil is charging
up.I believe there's a resistor printed on the ceramic substrate that is
the current sensing resistor.

> I guess if the coil
> ends up oversaturated, the excessive backwash HT voltage thus generated
> may serve to damage the igniter.
>


There should be a catch or snubber diode to prevent back EMF from damaging
the igniter,it may be integral with the switching transistor;they do the
same for TV flyback HV supplies.(they also use current sensing to control
coil current,lots of switching power supplies also use it.)

--
Jim Yanik
jyanik
at
kua.net

Tegger 11-12-2007 03:10 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Tegger <tegger@tegger.c0m> wrote in
news:Xns99E654BA948D6tegger@207.14.116.130:


>
> By the way, I know OEM parts are expensive, but I strongly advise you
> to replace your igntion components with OEM only. Anything else is
> asking for trouble.
>
>




An exception would be the most expensive part, the igniter. You should be
able to retrieve a decent used OEM igniter from a local wreckers for about
five or ten bucks.


--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Tegger 11-12-2007 03:17 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99E6730552E23jyanikkuanet@64.209.0.84:

> Tegger <tegger@tegger.c0m> wrote in
> news:Xns99E654BA948D6tegger@207.14.116.130:
>
>
>>
>> Like jim says, it's possible. Apparently the igniter controls its own
>> dwell by sensing back EMF as the coil charges up.

>
> From the pictures of an igniter you posted awhile back,the igniter has
> a control IC that measures the emitter current




"Emitter current"... What's the difference between that and "back EMF"?



> while the coil is
> charging up.I believe there's a resistor printed on the ceramic
> substrate that is the current sensing resistor.




I remember this being mentioned way back while we were discussing the
igniter pages before I made those pages up. Thanks for the reminder.



>
>> I guess if the coil
>> ends up oversaturated, the excessive backwash HT voltage thus
>> generated may serve to damage the igniter.
>>

>
> There should be a catch or snubber diode to prevent back EMF from
> damaging the igniter,it may be integral with the switching
> transistor;they do the same for TV flyback HV supplies.(they also use
> current sensing to control coil current,lots of switching power
> supplies also use it.)
>




So then maybe the OP's igniter simply suffered a random failure.

I've got 295,300 miles and seventeen years on my original igniter.
Borrowed time?


--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Jim Yanik 11-12-2007 06:51 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Tegger <tegger@tegger.c0m> wrote in
news:Xns99E69B75C2AEFtegger@207.14.116.130:

> Jim Yanik <jyanik@abuse.gov> wrote in
> news:Xns99E6730552E23jyanikkuanet@64.209.0.84:
>
>> Tegger <tegger@tegger.c0m> wrote in
>> news:Xns99E654BA948D6tegger@207.14.116.130:
>>
>>
>>>
>>> Like jim says, it's possible. Apparently the igniter controls its own
>>> dwell by sensing back EMF as the coil charges up.

>>
>> From the pictures of an igniter you posted awhile back,the igniter has
>> a control IC that measures the emitter current

>
>
>
> "Emitter current"... What's the difference between that and "back EMF"?


"back EMF" is the current generated when the coil is -disconnected- from
the charging current,or as commonly called,the "flyback current". The IC
measures the CHARGING current,thru a resistor from emitter to ground(while
the transistor is ON).
The "back EMF" is the high voltage discharge generated for the spark
plugs when the coil's magnetic field collapses when the charge current is
switched off.Part of it's path is thru the snub diode/condenser,around the
switching transistor,to ground.

What is called "dwell" is the time the coil is being charged,when the
points or transistor is "ON" and 12V is charging the coil.The longer the
dwell,the greater the magnetic field built up,and the higher the back EMF
generated when the charge current is disconnected(points open or transistor
switches OFF).

>
>
>
>> while the coil is
>> charging up.I believe there's a resistor printed on the ceramic
>> substrate that is the current sensing resistor.

>
>
>
> I remember this being mentioned way back while we were discussing the
> igniter pages before I made those pages up. Thanks for the reminder.
>
>
>
>>
>>> I guess if the coil
>>> ends up oversaturated, the excessive backwash HT voltage thus
>>> generated may serve to damage the igniter.
>>>

>>
>> There should be a catch or snubber diode to prevent back EMF from
>> damaging the igniter,it may be integral with the switching
>> transistor;they do the same for TV flyback HV supplies.(they also use
>> current sensing to control coil current,lots of switching power
>> supplies also use it.)
>>

>
>
>
> So then maybe the OP's igniter simply suffered a random failure.
>
> I've got 295,300 miles and seventeen years on my original igniter.
> Borrowed time?
>
>


I see no reason for an igniter to fail simply from age or mileage.
I suspect poor heatsinking(that white compound between the ceramic
substrate and the aluminum of the distributor) or coil/wire arcing
transients.Grime buildup can also interfere with heat transfer or allow for
leakage currents to flow across the circuit improperly.Moisture would not
be good,either.

--
Jim Yanik
jyanik
at
kua.net

Tegger 11-12-2007 07:41 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99E6BFE30BAC5jyanikkuanet@64.209.0.86:

> Tegger <tegger@tegger.c0m> wrote in
> news:Xns99E69B75C2AEFtegger@207.14.116.130:
>
>> Jim Yanik <jyanik@abuse.gov> wrote in
>> news:Xns99E6730552E23jyanikkuanet@64.209.0.84:
>>
>>> Tegger <tegger@tegger.c0m> wrote in
>>> news:Xns99E654BA948D6tegger@207.14.116.130:
>>>
>>>
>>>>
>>>> Like jim says, it's possible. Apparently the igniter controls its
>>>> own dwell by sensing back EMF as the coil charges up.
>>>
>>> From the pictures of an igniter you posted awhile back,the igniter
>>> has a control IC that measures the emitter current

>>
>>
>>
>> "Emitter current"... What's the difference between that and "back
>> EMF"?

>
> "back EMF" is the current generated when the coil is -disconnected-
> from the charging current,or as commonly called,the "flyback current".
> The IC measures the CHARGING current,thru a resistor from emitter to
> ground(while the transistor is ON).
> The "back EMF" is the high voltage discharge generated for the spark
> plugs when the coil's magnetic field collapses when the charge current
> is switched off.Part of it's path is thru the snub
> diode/condenser,around the switching transistor,to ground.
>
> What is called "dwell" is the time the coil is being charged,when the
> points or transistor is "ON" and 12V is charging the coil.The longer
> the dwell,the greater the magnetic field built up,and the higher the
> back EMF generated when the charge current is disconnected(points open
> or transistor switches OFF).




OK....

Then it seems like I need to change my reference to "back EMF" to read
"emitter current" on the relevant igniter page.

You have not yet defined "emitter current". Can you?



--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Elle 11-12-2007 09:41 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
"Jim Yanik" <jyanik@abuse.gov> wrote
Tegger wrote
>> So then maybe the OP's igniter simply suffered a random
>> failure.
>>
>> I've got 295,300 miles and seventeen years on my original
>> igniter.
>> Borrowed time?
>>
>>

>
> I see no reason for an igniter to fail simply from age or
> mileage.
> I suspect poor heatsinking(that white compound between the
> ceramic
> substrate and the aluminum of the distributor) or
> coil/wire arcing
> transients.Grime buildup can also interfere with heat
> transfer or allow for
> leakage currents to flow across the circuit
> improperly.Moisture would not
> be good,either.


Old wires or old spark plugs, or non-OEM of same, seem to me
to candidates for contributing to failure of the igniter
too. I base this on my experience with my 91 Civic's igniter
(in the years when I was likely using non-OEM wires and/or
plugs, or just not caring carefully for the OEM ones) vs.
Tegger's set routine of replacing rotor, cap, and wires
every five years.



Jim Yanik 11-12-2007 11:31 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Tegger <tegger@tegger.c0m> wrote in
news:Xns99E6C851C561Btegger@207.14.116.130:

> Jim Yanik <jyanik@abuse.gov> wrote in
> news:Xns99E6BFE30BAC5jyanikkuanet@64.209.0.86:
>
>> Tegger <tegger@tegger.c0m> wrote in
>> news:Xns99E69B75C2AEFtegger@207.14.116.130:
>>
>>> Jim Yanik <jyanik@abuse.gov> wrote in
>>> news:Xns99E6730552E23jyanikkuanet@64.209.0.84:
>>>
>>>> Tegger <tegger@tegger.c0m> wrote in
>>>> news:Xns99E654BA948D6tegger@207.14.116.130:
>>>>
>>>>
>>>>>
>>>>> Like jim says, it's possible. Apparently the igniter controls its
>>>>> own dwell by sensing back EMF as the coil charges up.
>>>>
>>>> From the pictures of an igniter you posted awhile back,the igniter
>>>> has a control IC that measures the emitter current
>>>
>>>
>>>
>>> "Emitter current"... What's the difference between that and "back
>>> EMF"?

>>
>> "back EMF" is the current generated when the coil is -disconnected-
>> from the charging current,or as commonly called,the "flyback current".
>> The IC measures the CHARGING current,thru a resistor from emitter to
>> ground(while the transistor is ON).
>> The "back EMF" is the high voltage discharge generated for the spark
>> plugs when the coil's magnetic field collapses when the charge current
>> is switched off.Part of it's path is thru the snub
>> diode/condenser,around the switching transistor,to ground.
>>
>> What is called "dwell" is the time the coil is being charged,when the
>> points or transistor is "ON" and 12V is charging the coil.The longer
>> the dwell,the greater the magnetic field built up,and the higher the
>> back EMF generated when the charge current is disconnected(points open
>> or transistor switches OFF).

>
>
>
> OK....
>
> Then it seems like I need to change my reference to "back EMF" to read
> "emitter current" on the relevant igniter page.
>
> You have not yet defined "emitter current". Can you?
>
>
>


The "emitter" is one element of the switching transistor.
(on a schematic representation,the transistor element with an arrow
designates the emitter.direction of the arrow designates whether the
transistor is a NPN or PNP type transistor)

You have the base-emitter(B-E) current[from the IC] that controls the much
larger collector-emitter(C-E) current[coil charging current]. The control
IC measures the total emitter current,decides when to switch the transistor
off when it reaches specified levels,determined by the value of the emitter
resistor.

--
Jim Yanik
jyanik
at
kua.net

Jim Yanik 11-12-2007 11:35 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
"Elle" <honda.lioness@nospam.earthlink.net> wrote in
news:13ji3l8lb9m4479@corp.supernews.com:

> "Jim Yanik" <jyanik@abuse.gov> wrote
> Tegger wrote
>>> So then maybe the OP's igniter simply suffered a random
>>> failure.
>>>
>>> I've got 295,300 miles and seventeen years on my original
>>> igniter.
>>> Borrowed time?
>>>
>>>

>>
>> I see no reason for an igniter to fail simply from age or
>> mileage.
>> I suspect poor heatsinking(that white compound between the
>> ceramic
>> substrate and the aluminum of the distributor) or
>> coil/wire arcing
>> transients.Grime buildup can also interfere with heat
>> transfer or allow for
>> leakage currents to flow across the circuit
>> improperly.Moisture would not
>> be good,either.

>
> Old wires or old spark plugs, or non-OEM of same, seem to me
> to candidates for contributing to failure of the igniter
> too.


That's what I meant by "coil/wire arcing transients";plug wires breaking
down or a coil insulation breakdown.
I don't think old spark plugs would cause an igniter to fail,unless they
had a cracked insulator or carbon tracks on the insulator from outside
contamination like dirt/grease.


>I base this on my experience with my 91 Civic's igniter
> (in the years when I was likely using non-OEM wires and/or
> plugs, or just not caring carefully for the OEM ones) vs.
> Tegger's set routine of replacing rotor, cap, and wires
> every five years.
>
>
>



--
Jim Yanik
jyanik
at
kua.net

robb 11-13-2007 12:33 AM

Re: '93 civic, engine cuts out while driving on highway ?
 

"Tegger" <tegger@tegger.c0m> wrote in message
news:Xns99E69B75C2AEFtegger@207.14.116.130...
> Jim Yanik <jyanik@abuse.gov> wrote in
> news:Xns99E6730552E23jyanikkuanet@64.209.0.84:
>
> > Tegger <tegger@tegger.c0m> wrote in
> > news:Xns99E654BA948D6tegger@207.14.116.130:
> >
> >
> >>
> >> Like jim says, it's possible. Apparently the igniter

controls its own
> >> dwell by sensing back EMF as the coil charges up.

> >
> > From the pictures of an igniter you posted awhile back,the

igniter has
> > a control IC that measures the emitter current

>
>
> So then maybe the OP's igniter simply suffered a random

failure.
>
> I've got 295,300 miles and seventeen years on my original

igniter.
> Borrowed time?


Tegger,
i took my igniter apart to see what was inside. (it is labeled
OKI.)

i popped the plastic panel off the back there was sticky (but
not strong) transparent gel around the electronics. I could see
smallish silver wires welded to each outer ternminal and then
connected to contact points/pads on the circuit board.. while
removing the gel *carefully* with Q-tip, one of the silver wires
easily came away from it's pad/tower. then one of the
pads/towers (that the wires connected to) just lifted off the
circuit board ( no force ) this was not good as i could not
budge any of the remaining contact pads by jamming with a Q-tip.
when i inspected the pad and circuit board with a magnifyng glass
there appeaared to be corrosion or oxidation where the loose pads
were mounted

so i tested switching electronics by using sharp probes and
making the test contacts directly onto circuit board pads or pad
mount points... to my surprise the ignitor ****works and
switches ****

So in my case it seems to be a mechanical failure with the
circuit connections... inside the ignitor

rob



Jim Yanik 11-13-2007 08:08 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"robb" <some@where.on.net> wrote in
news:13jidmm8gfqcd93@corp.supernews.com:

>
> "Tegger" <tegger@tegger.c0m> wrote in message
> news:Xns99E69B75C2AEFtegger@207.14.116.130...
>> Jim Yanik <jyanik@abuse.gov> wrote in
>> news:Xns99E6730552E23jyanikkuanet@64.209.0.84:
>>
>> > Tegger <tegger@tegger.c0m> wrote in
>> > news:Xns99E654BA948D6tegger@207.14.116.130:
>> >
>> >
>> >>
>> >> Like jim says, it's possible. Apparently the igniter

> controls its own
>> >> dwell by sensing back EMF as the coil charges up.
>> >
>> > From the pictures of an igniter you posted awhile back,the

> igniter has
>> > a control IC that measures the emitter current

>>
>>
>> So then maybe the OP's igniter simply suffered a random

> failure.
>>
>> I've got 295,300 miles and seventeen years on my original

> igniter.
>> Borrowed time?

>
> Tegger,
> i took my igniter apart to see what was inside. (it is labeled
> OKI.)
>
> i popped the plastic panel off the back there was sticky (but
> not strong) transparent gel around the electronics. I could see
> smallish silver wires welded to each outer ternminal and then
> connected to contact points/pads on the circuit board.. while
> removing the gel *carefully* with Q-tip, one of the silver wires
> easily came away from it's pad/tower. then one of the
> pads/towers (that the wires connected to) just lifted off the
> circuit board ( no force ) this was not good as i could not
> budge any of the remaining contact pads by jamming with a Q-tip.
> when i inspected the pad and circuit board with a magnifyng glass
> there appeaared to be corrosion or oxidation where the loose pads
> were mounted
>
> so i tested switching electronics by using sharp probes and
> making the test contacts directly onto circuit board pads or pad
> mount points... to my surprise the ignitor ****works and
> switches ****
>
> So in my case it seems to be a mechanical failure with the
> circuit connections... inside the ignitor
>
> rob
>
>
>


Tegger has/had a picture of an igniter on his website,and that one had a
ceramic substrate for a circuit board.It has the resistors printed directly
on the ceramic,"thick-film" resistors.It makes a very durable,reliable
component.

Was yours an epoxy-glass (or worse,phenolic) PCB with soldered-on
(discrete)resistors?
If so,I wonder if it were a non-OEM igniter?
Maybe you could post a pix or 2 somewhere?


--
Jim Yanik
jyanik
at
kua.net

Tegger 11-13-2007 08:19 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99E752D8A9127jyanikkuanet@64.209.0.85:


>
> Tegger has/had a picture of an igniter on his website,




Still do, as a link to Grahame Wood's page in the UK:
http://www.gcw.org.uk/rover/igniter.htm.



> and that one had
> a ceramic substrate for a circuit board.It has the resistors printed
> directly on the ceramic,"thick-film" resistors.It makes a very
> durable,reliable component.
>
> Was yours an epoxy-glass (or worse,phenolic) PCB with soldered-on
> (discrete)resistors?
> If so,I wonder if it were a non-OEM igniter?
> Maybe you could post a pix or 2 somewhere?
>
>



Send 'em to me. I'll put them up.

--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Tegger 11-13-2007 08:38 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99E6EF43834AFjyanikkuanet@64.209.0.84:


>>
>> You have not yet defined "emitter current". Can you?
>>
>>
>>

>
> The "emitter" is one element of the switching transistor.
> (on a schematic representation,the transistor element with an arrow
> designates the emitter.direction of the arrow designates whether the
> transistor is a NPN or PNP type transistor)
>
> You have the base-emitter(B-E) current[from the IC] that controls the
> much larger collector-emitter(C-E) current[coil charging current]. The
> control IC measures the total emitter current,decides when to switch
> the transistor off when it reaches specified levels,determined by the
> value of the emitter resistor.
>




Found a schematic online. This is a little over my head, but I'm trying to
grasp it anyway.

As I understand it, the IC drops the base current at the correct time,
causing flow to stop between emitter and collector. This is the action of
switching the transistor off, forcing the field collapse that creates the
HT current in the coil.

According to some pages I'm finding, the current-limiting resistor changes
its value as *voltage* goes up, which is how the IC knows what's happening.
http://www.williamson-labs.com/480_xtor.htm

But I'm not following how *voltage* goes up here. I'm not understanding the
connection between *current* and *voltage*. I thought the two were
independent of each other.


--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Tegger 11-13-2007 08:41 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"robb" <some@where.on.net> wrote in news:13jidmm8gfqcd93
@corp.supernews.com:


>
> Tegger,
> i took my igniter apart to see what was inside. (it is labeled
> OKI.)
>
> i popped the plastic panel off the back there was sticky (but
> not strong) transparent gel around the electronics. I could see
> smallish silver wires welded to each outer ternminal and then
> connected to contact points/pads on the circuit board.. while
> removing the gel *carefully* with Q-tip, one of the silver wires
> easily came away from it's pad/tower. then one of the
> pads/towers (that the wires connected to) just lifted off the
> circuit board ( no force ) this was not good as i could not
> budge any of the remaining contact pads by jamming with a Q-tip.
> when i inspected the pad and circuit board with a magnifyng glass
> there appeaared to be corrosion or oxidation where the loose pads
> were mounted
>
> so i tested switching electronics by using sharp probes and
> making the test contacts directly onto circuit board pads or pad
> mount points... to my surprise the ignitor ****works and
> switches ****
>
> So in my case it seems to be a mechanical failure with the
> circuit connections... inside the ignitor
>
> rob
>
>
>



Very interesting. I'd love to see pictures, if you can get them. Especially
of the wire having come loose from its pad.

Grahame Wood has similar pics on his Web site, here:
http://www.gcw.org.uk/rover/igniter.htm

--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Tegger 11-13-2007 08:43 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"Elle" <honda.lioness@nospam.earthlink.net> wrote in news:13ji3l8lb9m4479
@corp.supernews.com:


>
> Old wires or old spark plugs, or non-OEM of same, seem to me
> to candidates for contributing to failure of the igniter
> too. I base this on my experience with my 91 Civic's igniter
> (in the years when I was likely using non-OEM wires and/or
> plugs, or just not caring carefully for the OEM ones) vs.
> Tegger's set routine of replacing rotor, cap, and wires
> every five years.
>
>



And they said I was nuts... :)

--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Tegger 11-13-2007 08:51 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"Elle" <honda.lioness@nospam.earthlink.net> wrote in
news:13ji3l8lb9m4479@corp.supernews.com:

> "Jim Yanik" <jyanik@abuse.gov> wrote
> Tegger wrote
>>> So then maybe the OP's igniter simply suffered a random
>>> failure.
>>>
>>> I've got 295,300 miles and seventeen years on my original
>>> igniter.
>>> Borrowed time?
>>>
>>>

>>
>> I see no reason for an igniter to fail simply from age or
>> mileage.
>> I suspect poor heatsinking(that white compound between the
>> ceramic
>> substrate and the aluminum of the distributor) or
>> coil/wire arcing
>> transients.Grime buildup can also interfere with heat
>> transfer or allow for
>> leakage currents to flow across the circuit
>> improperly.Moisture would not
>> be good,either.

>
> Old wires or old spark plugs, or non-OEM of same, seem to me
> to candidates for contributing to failure of the igniter
> too. I base this on my experience with my 91 Civic's igniter
> (in the years when I was likely using non-OEM wires and/or
> plugs, or just not caring carefully for the OEM ones) vs.
> Tegger's set routine of replacing rotor, cap, and wires
> every five years.
>
>



A very important additional point to be made is that coil/wire arcing
and leakage to ground will result in a steady flow of tiny misfires,
much too small to be felt by you, and possibly even the OBD-II system.

These misfires are by far and away the #1 cause of catalytic converter
failure. The constant trickle of unburnt fuel "sinters" the surface of
the cat, reducing its surface area, and thus reducing its effectiveness.

The OBD-II system makes a very big deal of monitoring closely for
misfires for this very reason.

Replacement of the entire HT side with new OEM every four or five years
(plugs more often than that) will do much to help your horrendously
expensive OEM cat last the lifetime of the vehicle.

--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

jim beam 11-13-2007 09:06 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
robb wrote:
> "Tegger" <tegger@tegger.c0m> wrote in message
> news:Xns99E69B75C2AEFtegger@207.14.116.130...
>> Jim Yanik <jyanik@abuse.gov> wrote in
>> news:Xns99E6730552E23jyanikkuanet@64.209.0.84:
>>
>>> Tegger <tegger@tegger.c0m> wrote in
>>> news:Xns99E654BA948D6tegger@207.14.116.130:
>>>
>>>
>>>> Like jim says, it's possible. Apparently the igniter

> controls its own
>>>> dwell by sensing back EMF as the coil charges up.
>>> From the pictures of an igniter you posted awhile back,the

> igniter has
>>> a control IC that measures the emitter current

>>
>> So then maybe the OP's igniter simply suffered a random

> failure.
>> I've got 295,300 miles and seventeen years on my original

> igniter.
>> Borrowed time?

>
> Tegger,
> i took my igniter apart to see what was inside. (it is labeled
> OKI.)
>
> i popped the plastic panel off the back there was sticky (but
> not strong) transparent gel around the electronics. I could see
> smallish silver wires welded to each outer ternminal and then
> connected to contact points/pads on the circuit board.. while
> removing the gel *carefully* with Q-tip, one of the silver wires
> easily came away from it's pad/tower. then one of the
> pads/towers (that the wires connected to) just lifted off the
> circuit board ( no force ) this was not good as i could not
> budge any of the remaining contact pads by jamming with a Q-tip.
> when i inspected the pad and circuit board with a magnifyng glass
> there appeaared to be corrosion or oxidation where the loose pads
> were mounted
>
> so i tested switching electronics by using sharp probes and
> making the test contacts directly onto circuit board pads or pad
> mount points... to my surprise the ignitor ****works and
> switches ****
>
> So in my case it seems to be a mechanical failure with the
> circuit connections... inside the ignitor
>
> rob
>
>

interesting! can't see how it would be possible to prevent this, or fix
it, but interesting nevertheless!

robb 11-13-2007 09:28 AM

Re: '93 civic, engine cuts out while driving on highway ?
 

"Tegger" <tegger@tegger.c0m> wrote in message
news:Xns99E758710C415tegger@207.14.116.130...
> "robb" <some@where.on.net> wrote in news:13jidmm8gfqcd93
> @corp.supernews.com:
>
>
> >
> > Tegger,
> > i took my igniter apart to see what was inside. (it is

labeled
> > OKI.)
> > So in my case it seems to be a mechanical failure with the
> > circuit connections... inside the ignitor
> >

>
> Very interesting. I'd love to see pictures, if you can get

them. Especially
> of the wire having come loose from its pad.
>

sure i can do that but i do not have a convenient web site to
post pics, i will need to put them on one of the file share sites
or post to some binary usenet group e.g. alt.binaries.???

all the terminal wires have broken off while finishing the
cleaning and performing the test with the probes. those silver
connector wires were quite fragile... one bend and a return bend
and they popped right off the pads that the wires connected to
on the actuall circuit board might be more interesting as they
should be welded to the circuit board and not pop off at all.

then the one pad that did dis-connect had corrosion on the weld
where it was suppose to be conected to circuit board. looked like
lead that is oxidized, dark gray and when you scratch it you get
shiny silver

i'll find a place to post the pics and post links here later,
rob



Elle 11-13-2007 10:19 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
"Tegger" <tegger@tegger.c0m> wrote
E wrote
>> Old wires or old spark plugs, or non-OEM of same, seem to
>> me
>> to candidates for contributing to failure of the igniter
>> too. I base this on my experience with my 91 Civic's
>> igniter
>> (in the years when I was likely using non-OEM wires
>> and/or
>> plugs, or just not caring carefully for the OEM ones) vs.
>> Tegger's set routine of replacing rotor, cap, and wires
>> every five years.
>>
>>

>
>
> And they said I was nuts... :)


Who said this? :-) I just checked my personal "Honda
Maintenance" sheet with the OEM maintenance schedule
and the ones others recommend, and what you do is not far
from what is OEM recommended: 60k/4 years for wires, rotor
and cap. I am going with yours for the immediate future,
though. Or I will go to four years, since as of a few months
ago, I am now living in an even hotter climate out West, and
I think the heat takes more of a toll on the electronics and
electrical (read: battery especially!) parts.

Jim, understood about the transients. Bad wording on my
part. I was trying to give the practical, "for-the-amateur,"
candidate solution to the transients.



Tegger 11-13-2007 02:30 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
"robb" <some@where.on.net> wrote in
news:13jjd34bk6ol48d@corp.supernews.com:


>
> i'll find a place to post the pics and post links here later,
> rob
>
>
>



Email them to me. I'll make them part of the igniter pages.

--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Jim Yanik 11-13-2007 03:38 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Tegger <tegger@tegger.c0m> wrote in
news:Xns99E757F9DB31Etegger@207.14.116.130:

> Jim Yanik <jyanik@abuse.gov> wrote in
> news:Xns99E6EF43834AFjyanikkuanet@64.209.0.84:
>
>
>>>
>>> You have not yet defined "emitter current". Can you?
>>>
>>>
>>>

>>
>> The "emitter" is one element of the switching transistor.
>> (on a schematic representation,the transistor element with an arrow
>> designates the emitter.direction of the arrow designates whether the
>> transistor is a NPN or PNP type transistor)
>>
>> You have the base-emitter(B-E) current[from the IC] that controls the
>> much larger collector-emitter(C-E) current[coil charging current].
>> The control IC measures the total emitter current,decides when to
>> switch the transistor off when it reaches specified levels,determined
>> by the value of the emitter resistor.
>>

>
>
>
> Found a schematic online. This is a little over my head, but I'm
> trying to grasp it anyway.
>
> As I understand it, the IC drops the base current at the correct time,
> causing flow to stop between emitter and collector. This is the action
> of switching the transistor off, forcing the field collapse that
> creates the HT current in the coil.


Right!
>
> According to some pages I'm finding, the current-limiting resistor
> changes its value as *voltage* goes up, which is how the IC knows
> what's happening. http://www.williamson-labs.com/480_xtor.htm


No,for the igniter,the emitter resistor is a fixed value,and the -voltage
developed across it- increases as current thru it increases(the coil
current).That voltage is fed back to an IC input and when it reaches a set
value,the IC shuts off the transistor.That's how the IC measures the coil
current.
>
> But I'm not following how *voltage* goes up here. I'm not
> understanding the connection between *current* and *voltage*. I
> thought the two were independent of each other.


here's the relationship;
E=IxR
I=E/R

E=voltage
I= current
R= resistance



See,when you hook 12V across a coil,the current thru the coil is a linear
ramp up until the coil saturates. So,the IC measures that ramping current
with the emitter resistor,and compares the voltage developed across the
resistor to an internal voltage,when they equal,a switch turns off the
external switcher transistor,removing the 12V from the coil.
Then the magnetic field collapses and the HV spark is generated in the coil
windings.
--
Jim Yanik
jyanik
at
kua.net

Jim Yanik 11-13-2007 03:48 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
jim beam <spamvortex@bad.example.net> wrote in
news:EZednYV2r6brMqTanZ2dnUVZ_qvinZ2d@speakeasy.ne t:

> robb wrote:
>> "Tegger" <tegger@tegger.c0m> wrote in message
>> news:Xns99E69B75C2AEFtegger@207.14.116.130...
>>> Jim Yanik <jyanik@abuse.gov> wrote in
>>> news:Xns99E6730552E23jyanikkuanet@64.209.0.84:
>>>
>>>> Tegger <tegger@tegger.c0m> wrote in
>>>> news:Xns99E654BA948D6tegger@207.14.116.130:
>>>>
>>>>
>>>>> Like jim says, it's possible. Apparently the igniter

>> controls its own
>>>>> dwell by sensing back EMF as the coil charges up.
>>>> From the pictures of an igniter you posted awhile back,the

>> igniter has
>>>> a control IC that measures the emitter current
>>>
>>> So then maybe the OP's igniter simply suffered a random

>> failure.
>>> I've got 295,300 miles and seventeen years on my original

>> igniter.
>>> Borrowed time?

>>
>> Tegger,
>> i took my igniter apart to see what was inside. (it is labeled
>> OKI.)
>>
>> i popped the plastic panel off the back there was sticky (but
>> not strong) transparent gel around the electronics. I could see
>> smallish silver wires welded to each outer ternminal and then
>> connected to contact points/pads on the circuit board.. while
>> removing the gel *carefully* with Q-tip, one of the silver wires
>> easily came away from it's pad/tower. then one of the
>> pads/towers (that the wires connected to) just lifted off the
>> circuit board ( no force ) this was not good as i could not
>> budge any of the remaining contact pads by jamming with a Q-tip.
>> when i inspected the pad and circuit board with a magnifyng glass
>> there appeaared to be corrosion or oxidation where the loose pads
>> were mounted
>>
>> so i tested switching electronics by using sharp probes and
>> making the test contacts directly onto circuit board pads or pad
>> mount points... to my surprise the ignitor ****works and
>> switches ****
>>
>> So in my case it seems to be a mechanical failure with the
>> circuit connections... inside the ignitor
>>
>> rob
>>
>>

> interesting! can't see how it would be possible to prevent this, or fix
> it, but interesting nevertheless!
>


Without seeing a pic,I'd say it was a cheaply made igniter.
It sounds like the wire broke from vibration or thermal stress.The pad
lifting seems like it's a cheapo circuit board,not a ceramic substrate.
I'd like to see a pic.


On
http://www.gcw.org.uk/rover/igniter.htm
that black goo may be a grease to keep out water.
If it were accumulated engine/road crud,it would have a gritty feel to it.

Robb's tranlucent goo may be a different grease,perhaps a silicone grease.

--
Jim Yanik
jyanik
at
kua.net

robb 11-21-2007 04:19 AM

Re: [Repaired] '93 civic, engine cuts out while driving on highway ?
 

"robb" <some@where.on.net> wrote in message
news:13je0kh3pch9fb8@corp.supernews.com...
> i was driving along highway 70 mph and the engines just ** cuts
> out **
> no warning, no sputter, no bucking, no shimmer, no funny noises
> {clunks, thuds nothing} engine turns over fine, power going to
> everything, fuses look ok, half-tank of gas
>

Thanks for all help Tegger and jim beam,

Problem was definately the ignitor.

Went with your advices and purchsased Honda parts, the
ignitor/ICM was ($126).

installed ICM and car fired right up.

the bent dist. cap contact spring must have come from some lazy
azz who did not want to pull spark plug wires to put distributor
cap back on (dealer replaced the distributor about 3 years ago)
but that seems to just mean the shell/housing as they transfered
all the old internal parts {ICM,coil, rotor, dist cap} to the
new distributor housing

I went ahead and checked the Mains Relay (for solder problems)...
i must have the new design as there was lots of solder on the
connections with very large traces between the connections,
looked good to me.

thanks again for the help.
robb




Tegger 11-22-2007 09:13 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99E79F1CF996Djyanikkuanet@64.209.0.87:

> Tegger <tegger@tegger.c0m> wrote in
> news:Xns99E757F9DB31Etegger@207.14.116.130:


>>
>> But I'm not following how *voltage* goes up here. I'm not
>> understanding the connection between *current* and *voltage*. I
>> thought the two were independent of each other.

>
> here's the relationship;
> E=IxR
> I=E/R
>
> E=voltage
> I= current
> R= resistance
>
>



Aha, I see. So if the current goes up, that changes the product of IxR.



>
> See,when you hook 12V across a coil,the current thru the coil is a
> linear ramp up until the coil saturates.




Now it makes more sense. I didn't know the current changed during coil
dwell time.

So then...With a Kettering breaker-points system, the points gap
provided control over dwell. With Honda's electronic system, an IC is
monitoring voltage across a resistor to determine dwell.



> So,the IC measures that
> ramping current with the emitter resistor,and compares the voltage
> developed across the resistor to an internal voltage,when they equal,a
> switch turns off the external switcher transistor,removing the 12V
> from the coil. Then the magnetic field collapses and the HV spark is
> generated in the coil windings.



Do you know what's used as a "snubber" for the ~200V back voltage from
the primary? Or is one even needed? In the old days you had a condenser
for that task.

--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Tegger 11-22-2007 10:11 AM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99E7A0C309BDEjyanikkuanet@64.209.0.87:


>>

>
> Without seeing a pic,I'd say it was a cheaply made igniter.




I'd agree with that.



> It sounds like the wire broke from vibration or thermal stress.The pad
> lifting seems like it's a cheapo circuit board,not a ceramic
> substrate. I'd like to see a pic.




See a whole page, with more details, here:
http://www.tegger.com/hondafaq/ignit...ure/index.html


--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Jim Yanik 11-22-2007 01:44 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Tegger <tegger@tegger.c0m> wrote in
news:Xns99F05D371D79Ategger@207.14.116.130:

> Jim Yanik <jyanik@abuse.gov> wrote in
> news:Xns99E79F1CF996Djyanikkuanet@64.209.0.87:
>
>> Tegger <tegger@tegger.c0m> wrote in
>> news:Xns99E757F9DB31Etegger@207.14.116.130:

>
>>>
>>> But I'm not following how *voltage* goes up here. I'm not
>>> understanding the connection between *current* and *voltage*. I
>>> thought the two were independent of each other.

>>
>> here's the relationship;
>> E=IxR
>> I=E/R
>>
>> E=voltage
>> I= current
>> R= resistance
>>
>>

>
>
> Aha, I see. So if the current goes up, that changes the product of IxR.
>
>
>
>>
>> See,when you hook 12V across a coil,the current thru the coil is a
>> linear ramp up until the coil saturates.

>
>
>
> Now it makes more sense. I didn't know the current changed during coil
> dwell time.
>
> So then...With a Kettering breaker-points system, the points gap
> provided control over dwell. With Honda's electronic system, an IC is
> monitoring voltage across a resistor to determine dwell.
>
>
>
>> So,the IC measures that
>> ramping current with the emitter resistor,and compares the voltage
>> developed across the resistor to an internal voltage,when they equal,a
>> switch turns off the external switcher transistor,removing the 12V
>> from the coil. Then the magnetic field collapses and the HV spark is
>> generated in the coil windings.

>
>
> Do you know what's used as a "snubber" for the ~200V back voltage from
> the primary? Or is one even needed? In the old days you had a condenser
> for that task.
>


the switching transistor may have an internal bypass diode.
Many TV sets have transistors that have the diode built in.

--
Jim Yanik
jyanik
at
kua.net

Jim Yanik 11-22-2007 02:03 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Tegger <tegger@tegger.c0m> wrote in
news:Xns99F0671E17E3Dtegger@207.14.116.130:

> Jim Yanik <jyanik@abuse.gov> wrote in
> news:Xns99E7A0C309BDEjyanikkuanet@64.209.0.87:
>
>
>>>

>>
>> Without seeing a pic,I'd say it was a cheaply made igniter.

>
>
>
> I'd agree with that.
>
>
>
>> It sounds like the wire broke from vibration or thermal stress.The pad
>> lifting seems like it's a cheapo circuit board,not a ceramic
>> substrate. I'd like to see a pic.

>
>
>
> See a whole page, with more details, here:
> http://www.tegger.com/hondafaq/ignit...ure/index.html
>
>


well,it IS a ceramic substrate.
It looks like there was a bond failure on that one pad. that should not be
a very common problem.
My own experience is that you cannot resolder them once they break,but
others have said if you use "special solder",you can.I can't say how
reliable that would be,but I'd not risk it.


It also looks like the switcher transistor is a bare chip die bonded to the
aluminum backing,interesting.
I'd say that this igniter is a lower quality one than the one depicted on
Graham's Rover page. That one uses eyelets to connect to the ceramic
substrate's pads,much sturdier mechanically.

Nice page,BTW,Tegger.

--
Jim Yanik
jyanik
at
kua.net

Tegger 11-22-2007 08:02 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99F08BD3013D3jyanikkuanet@64.209.0.86:

> Tegger <tegger@tegger.c0m> wrote in
> news:Xns99F05D371D79Ategger@207.14.116.130:


>>
>>> So,the IC measures that
>>> ramping current with the emitter resistor,and compares the voltage
>>> developed across the resistor to an internal voltage,when they
>>> equal,a switch turns off the external switcher transistor,removing
>>> the 12V from the coil. Then the magnetic field collapses and the HV
>>> spark is generated in the coil windings.

>>
>>
>> Do you know what's used as a "snubber" for the ~200V back voltage
>> from the primary? Or is one even needed? In the old days you had a
>> condenser for that task.
>>

>
> the switching transistor may have an internal bypass diode.
> Many TV sets have transistors that have the diode built in.
>



Thanks for the information. I'm going to update the igniter pages one more
time to reflect what you've helped me with.


--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/

Tegger 11-22-2007 08:14 PM

Re: '93 civic, engine cuts out while driving on highway ?
 
Jim Yanik <jyanik@abuse.gov> wrote in
news:Xns99F08F0D6B669jyanikkuanet@64.209.0.86:


>
>
> It also looks like the switcher transistor is a bare chip die bonded
> to the aluminum backing,interesting.
> I'd say that this igniter is a lower quality one than the one depicted
> on Graham's Rover page. That one uses eyelets to connect to the
> ceramic substrate's pads,much sturdier mechanically.
>
> Nice page,BTW,Tegger.
>



Thanks.

I seem to remember that Honda once had a TSB or HSN article on igniter
failure where the OKI igniter was bad and the NEC one was good. I can't find
it just now, though...



--
Tegger

The Unofficial Honda/Acura FAQ
www.tegger.com/hondafaq/


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